Wow.. what a beautiful truck you have... simply stunning.
Thanks Lakeroadster - its been over 3 years in the making...
Cutting holes in the cowl? I'd hold off on that for now.
Yeah, not real sure I want to do that either
The holes in the shroud beside the radiator?. plug those, same thing with the holes in the sheet above the radiator. You want all the air that comes through the grill to go through the radiator.
Not sure where you're going with plugging the holes on the sides but I can do that.
As for the holes on top of the radiator, there's no air flow there, its just dead space above the radiator there for architectural effect, nothing flowing through there.
It appears your radiator shroud is flat on the back of the radiator?
Yes, thats correct - was someone else's idea... I trusted their "experience" over my gut - should have gone with the gut

How much space is there between the shroud and the radiator fins?
NONE! Its flat against the fins...

Most shrouds are conical shape to allow the air to come through the radiator and then not restrict it as it moves toward the center and out through the opening at the fan.
I'm painfully aware! I originally proposed to build a conical shroud that accommodated an electric fan but they were adamant this would do the trick because there was very little room for anything else.
I have to say that you really raise some very good points, all of which were points I was exploring before I swapped out the motor and the radiator surround was fabricated. I was assured there would be ample flow but obviously thats not the case.
One other contributing factor is that this radiator has an automatic trans cooler thats not being used now. I'm thinking that with the added radiator core taking up space, adding another inch of thickness and not serving any real purpose, its making the radiator that much more inefficient as well.
Additionally, I've been reading up on automotive aerodynamics and the cowl outflow idea isn't actually going to be effective due to the turbulence generated at the intersection of the windshield and hood while driving. Thats why cowl induction is effective, it intakes flow at that intersection (logically) so expecting outflow to occur there is a mistake.
I'm rethinking my whole strategy now:
Yank out the old radiator and get another BeCool thats nearly the same size but doesn't have the trans-cooler built in. This will also be about 1" thinner too, giving me the ability to have a bit more space between pulley and radiator to accommodate a conical shroud and electric fan setup.
Additionally, considering adding a modest scoop
to help provide cool air to the intake.
Doing this will hopefully help the vapor lock issues as well.
Thanks again for the great feedback!!