Re-post of Pinion Seal Replacement, Post #1
As Steve eluded to above, and just in case somebody else needs replace their pinion seal, here's how I did mine back in Aug. 2012:
^^^^Center Punch the yoke, the nut, and the pinion shaft. This ensures that after you remove the nut and yoke you can re-assemble them in the same orientation, and tighten the nut to its original torque. After I center punched them I used a paint pencil to make the center punched spots easier to see.
^^^^Next step is to use a dial caliper against the face of the pinion shaft and down to the machined surface of the hex nut. This measurement will be used after re-assembly, again to ensure it is the same as original.
^^^^Write down the dial caliper readings.
^^^^Now we're ready to remove the nut and washer. I used a 1-1/8" six point socket and an impact wrench. Man, that sucker was on there! I think I need my teeth fillings tightened now. I used a harmonic balancer puller to remove the yoke. This came off easily; it and the pinion shaft are splined.
^^^^Here's the bad pinion lip seal. Since it has a full face flange I removed it with chisel by tapping it slowly from behind the flange, it came off easily also.
^^^^With the lip seal removed you can now see the pinion bearing. At this point I hosed off everything with brake cleaner and wiped the shaft and bore with a shop rag.
^^^^Here's the old lip seal, the yoke, the nut a flat washer. Notice the flanged type lip seal.
^^^^And here's the new lip seal box. It shows the cross-reference part numbers of other seal manufacturers.