Hi Bob,
Sorry to hear you're having to struggle. Was wondering if you put on the little fuel pressure regulator to drop your pressure down to 3.5 psi. Langdon mentions it and it can be found at Autozone or Advanced /Discount auto for about $25.00. You don't really need a pressure gauge as mine is dead-on when set at 3.5. I've put on 3 of the Weber carbs, bolted them on, hooked up the linkage and electric choke, cranked the engine, backed the idle down a tad and made about a 1/8 correction to the idle mixture screw. Instant starts, smooth idle and no hesitation during acceleration and best of all no Rochester sucking air and bleeding gas all over my engine.
Reread Tom's instruction sheet for installation and tuning.....if you call him I wouldn't mention that you've been inside the carb...the jetting is correct from him......he'll send you out an exchange. If you're absolutely sure you don't have a vac leak, you've followed his instructions to the letter, and you've dropped the fuel pressure to 3.5 psi, I'd give him a call.
Dave