Good morning all, here is my weekly photo upload. Good progress this past week. I punched a hole in the rear bed crossmember for spare tire-hoist access. The small rectangular cover (currently bare black plastic- to be painted to match bed) and the hoist are from a 99-07 full-size GM truck. The old "mockup" hoist is visible here. I have a new one in-hand, it just needs some modification (like the old one got). I also drilled the access thru-hole in the spare tire crossmember. Everything lines up nicely. The part behind the cover required some slicing and dicing with the band saw, followed by some plastic-welding to put it back together to fit.
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I also punched the bedside to accept the original AD (cab mounted) filler neck. It will require a 45-degree bent piece of filler-neck hose to make the connection.
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I have also (finally) drilled ALL of the mounting holes for the AD conversion kit mounting, and have fastened all the cab and bed mounts with Grade 8 hardware. Running board brackets are next. I also had a lightbulb moment where I figured out how I was going to attach the rear-bumper "bracketry" to the frame. Pictures of that to follow as it comes together.
Here is the complete Hoist system, dry fitted. The new hoist has had its top flanges cut off, to suit this application. L-brackets (sitting on crossmember) to be fitted and welded.
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