Ok, folks. I'm back with another update after a long hiatus. As I mentioned on the last page, I believe I've finally figured out the front brake clearance issue. Since the truck has upgraded to front disc brakes, and since it will be using power steering, I opted to remove the steering stops bolted to the rear of the axle. I understand the concern in doing this, but after checking out Jim's truck (which already has the same set up I will be using for my truck), I feel comfortable to allow the steering box to handle the steering "stop-to-stop" duties.
The past few weeks it's been between 100-108 degrees here, so I haven't been uber motivated to get back out to the garage to work on the truck. I know, shame on me. That said, and with a break in the heat, I installed the front disc brake conversion kit from our host today. It was a very straight forward install. Here are some photos with captions:
Here are the kit components. Just about everything you'll need is included: roller bearings, bearing retainers, castle nuts, cotter pins, dust caps, rotors, calipers, caliper brackets, pads, and rubber hoses (with copper crush washers). The only thing I had to buy were two thick washers to use as spacers between the bearing retainer and the castle nut. When I put everything together for a "dry fit test," the cotter pin wouldn't have engaged the castle nut at all once the bearing preload was established. The thick washer I added on each side took care of that pretty easy. Sorry for the poor lighting!
The first thing I had to do was remove the steering stops from the back side of the axle.
Then the king pin retainer bolt was tapped out and reinserted it from the back of the axle.
Then the lock washer and retaining nut were installed on the front side of the axle.
Next, the top two spacers/bolts/nuts were installed into the caliper brackets to aid in lining up the drill to enlarge the bottom rear spindle holt to 1/2" diameter.
To be continued...
Damon